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An inside look at the world of golf club design

Published

5 years ago

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The design process has always fascinated me, especially when it comes to golf clubs.

The ability to create something new while also making them distinctly recognizable within a brand is impressive. The most parallel comparison I can draw would be in the car industry, where new models are released on a yearly basis that both look familiar yet refined. Add in the technological improvements, and you create something worth upgrading to.

The keyword here is “improvement,” because when OEMs release new equipment, the ultimate questions from golfers are “How is this better, and how can it help my game?” There is no doubt we are seeing advancements in technology, but whether those advancements are designed for you or a different segment of golfers is up the engineers behind the products. I have had the opportunity to speak with designers and engineers from multiple OEMs, and they all have a few things in common.

Obviously, nobody is trying to design a worse-performing golf club, and the process to create something new always starts with goal setting.

Pulling levers and reaching goals

Like with any engineering project, end goals are mapped out, with performance and looks as key factors in the success of the project. Thanks to computer modeling, and a deep understanding of materials, it’s not overly difficult for engineers to design to the far outreaches of what’s possible—but the difference between possible and playable is massive.

For example, we have seen extremely low spin drivers enter the market and help golfers hit it further, but to build that Center of Gravity (CG) location into a driver, you have to sacrifice forgiveness. On the other end of the spectrum, you can create a driver that goes very straight with higher MOI but then you lose the potential to maximize distance – its a fine balancing act and engineers are very good at pulling the right levers to balance performance depending on the target demographic.

So to answer one of the questions from the top “how is this better?”, in some individual cases it might actually not be, it could be that a previous generation had all the design characteristics to perfectly match your game. That doesn’t mean designers haven’t actually created a better club, it just means that it’s not better for you!

One of the best examples is in modern-day fairway woods. Unlike drivers where the end goal is to continue to drive the ball as far as possible, with a fairway wood it is a fine balancing act between distance and control. A 3-wood that goes as far as your driver off the tee doesn’t make a lot of sense since you already had a driver, and if it can’t be hit from the fairway, then you are basically wasting a spot in your bag.

Who’s driving the technology?

When we look at the golf industry as a whole, it is a substantial economic driver, but compared to other industries that rely on using the same raw materials to produce products, golf is just a tiny fraction of that business. No other part of the industry better exemplifies this than golf shafts.

They are made from exotic raw materials, including various forms of carbon fiber that can be quite expensive, but when you compare the types and amounts of carbon fiber used in golf shafts versus commercial and military aviation applications, then golf is obviously a very small player. This is why we see golf shaft companies utilizing materials from the aviation industry—the most recent example is the ProjectX RDX line of shafts which uses HexTow® carbon fibers to add more stability to the already extremely stable line of HZRDUS Smoke shafts. Although you might have never heard of Hexcel before this, to put them into perspective, they topped over $3.25 billion dollars in sales last year–that’s near twice the sales of Callaway’s entire portfolio.

Photo by S. Ramadier – Airbus

The same goes for club heads. Maraging steel, for example, which is used in both fairway woods and even some iron faces, wasn’t developed for golf clubs, it was developed in the 1950s, and was primarily used in military applications including rocket casings. We still use it today even though it was developed in the age or persimmon woods—How’s that for a mind-bender?

 

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Ryan Barath is a club-fitter & master club builder with more than 17 years of experience working with golfers of all skill levels, including PGA Tour players. He is the former Build Shop Manager & Social Media Coordinator for Modern Golf. He now works independently from his home shop and is a member of advisory panels to a select number of golf equipment manufacturers. You can find Ryan on Twitter and Instagram where he's always willing to chat golf, and share his passion for club building, course architecture and wedge grinding.

6 Comments

6 Comments

  1. Tank

    Sep 23, 2020 at 10:46 am

    “Obviously, nobody is trying to design a worse-performing golf club, and the process to create something new always starts with goal setting.”

    IE: Marketing!!

    Reply Report comment

  2. Greg

    Sep 23, 2020 at 9:58 am

    Quote from Near the beginning “ is up the engineers behind”. Seems like it often is ????

    Reply Report comment

  3. Carolyn

    Sep 22, 2020 at 12:20 pm

    Low cost club design, you go to a club manufacture in China and tell them you want iron heads that are basically copies of a major OEM (they may make the head for them) use cheaper material stamp a name on it and export it. done.

    Reply Report comment

  4. Thomas A

    Sep 22, 2020 at 9:49 am

    Are you kidding me? You are seriously calling this an article on club design?

    Reply Report comment

    • Rwj

      Sep 22, 2020 at 7:17 pm

      Little on the lite side for sure

      Reply Report comment

    • A. Commoner

      Sep 22, 2020 at 8:39 pm

      It reads like an introduction to a real news flash.

      Reply Report comment

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Tour Rundown: Bend, but don’t break

Published

3 weeks ago

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Aug 4, 2025

By

I’m going to gush in this intro paragraph, to get the emo stuff done early. I’ve not pulled harder for a professional to win, than Cameron Young. I coach golf in New York state, and each spring, my best golfers head to a state championship in Poughkeepsie. I first saw Cameron there as a 9th grade student. I saw him three more times after that. I reconnecected with Coach Haas from Wake Forest, an old interview subject from my days on the Old Gold and Black, the Wake newspaper. He was there to watch Cameron. After four years at Wake Forest, Young won on the Korn Ferry Tour, made it to the big tour, almost won two majors, almost won five other events, and finally got the chalice about 25 minutes from the Wake campus. Congratulations, Cameron. You truly are a glass of the finest. #MotherSoDear

OK, let’s move on to the Tour Rundown. The major championship season closed this week in Wales, with the Women’s Open championship. The PGA Tour bounced through Greensboror, N.C., while the PGA Tour Americas hit TO (aka, Toronto) for a long-winded event. The Korn Ferry lads made a stop in Utah, one of just two events for that tour in August. The many-events, golf season is winding down, as we ease from summer toward fall in the northern hemisphere. Let’s bask in the glory of an August sunrise, and run down a quartet of events from the first weekend of the eighth month.

LET/LPGA @ Women’s Open: Miyu bends, but she doesn’t break

Royal Porthcawl was not a known commodity in the major tournament community. The Welsh links had served as host to men’s senior opens, men’s amateurs, and Curtis and Walker Cups in prior years, but never an Open championship for the women or the men. The last-kept secret in UK golf was revealed once again to the world this week, as the best female golfers took to the sandy stage.

Mao Saigo, Grace Kim, Maja Stark, and Minjee Lee hoped to add a second major title to previous wins this season, but only Lee was able to finish inside the top ten. The 2025 playing of the Women’s Open gave us a new-faces gallery from day one. The Kordas and Thitikulls were nowhere to be found, and it was the Mayashitas, Katsus, and Lim Kims that secured the Cymru spotlight. The first round lead was held at 67 by two golfers. One of them battled to the end, while the other posted 81 on day two, and missed the cut. Sitting one shot behind was Miyu Yamashita.

On day two, Yamashita posted the round of the tournament. Her 65 moved her to the front of the aisle, in just her fourth turn around a women’s Open championship. With the pre-event favorites drifting off pace, followers narrowed into two camps: those on the side of an underdog, and others hoping for a weekend charge from back in the pack. In the end, we had a bit of both.

On Saturday, Yamashita bent with 74 on Saturday, offering rays of hope to her pursuing pack. England’s Charley Hull made a run on Sunday closing within one shot before tailing off to a T2 finish with Minami Katsu. Katsu posted the other 65 of the week, on Saturday, but could not overtake her countrywoman, Yamashita. wunderkind Lottie Woad needed one round in the 60s to find her pace, but could only must close-to’s, ending on 284 and a tie with Minjee for eighth.

On Sunday, Yamashita put away the thoughts of Saturday’s struggles, with three-under 33 on the outward half. She closed in plus-one 37, but still won by two, for a first Major and LPGA title.

PGA Tour @ Wyndham: Young gathers first title near home

Cameron Young grew up along the Hudson river, above metro New York, but he also calls Winston-Salem home. He spent four years as a student and athlete at Wake Forest University, then embarked on tour. This week in Greensboro, after a bit of a break, Young opened with 63-62, and revved the engine of Is this the week once more. Runner-up finishes at the Open, the PGA, and a handful of PGA Tour events had followers wonder when the day would come.

On Saturday, Young continued his torrid pace with 65, giving him a five-shot advantage over his closest pursuer. Sunday saw the Scarborough native open with bogey, then reel off five consecutive birdies to remind folks that his time had, at last, arrived. Pars to the 16th, before two harmless bogeys coming home, made Young the 1000th winner of an official PGA Tour event (dating back to before there was a PGA Tour) throughout history. What’s next? I have a suspicion, but I’m not letting on. Mac Meissner closed with 66 to finish solo 2nd, while Mark Hubbard and Alex Noren tied for third.

Korn Ferry Tour @ Utah Championship: Are you Suri it’s Julian?

Who knows exactly when the flower will bloom? Julian Suri played a solid careet at Duke University, then paid his dues on the world’s minor tours for three years. He won twice on two tours in Europe, in 2017. Since then, the grind has continued for the journeyman from New York city. At age 34, Suri broke through in Beehive state, outlasting another grinder (Spencer Levin) and four others, by two shots.

Taylor Montgomery began the week with 62, then posted 64, then 68, and finally, 70. That final round was his undoing. He finished in that second-place tie, two back of the leader. Trace Crowe, Barend Botha, and Kensei Hirata made up the last of the almost quintet. As for Suri, his Sunday play was sublime. His nines were 32 and 31, with his only radar blip a bogey at ten. He closed in style with one final birdie, to double his winning margin. Hogan bloomed late…might Suri?

PGA Tour Americas @ Osprey Valley Open presented by Votorantim Cimentos – CBM Aggregates

Some tournament names run longer than others. This week in Toronto, at the Heathlands course at TPC Toronto, we might have seen the longest tournament title in recorded history. The OVOPBVCCBMA was a splendid affair. It saw three rounds of 62 on Thursday, but of those early risers, only Drew Goodman would stick around until the end. 64 was the low tally on day two, and two of those legionnaires managed to finish inside the top three at week’s end. Saturday brought a 63 from Patrick Newcomb, and he would follow with 64 on Sunday, to finish solo fourth.

Who, then, ended up winning the acronym of the year? It turns out that Carson Bacha had the right stuff in TeeOhhh. Bacha and Jay Card III posted 63 and 64, respectively, on day four, to tie for medalist honors at 23-under 261. Nathan Franks was one shot adrift, despite also closing with 63. If you didn’t go low on Sunday, it was about the check, not the championship.

Bacha and JC3 returned to the 18th hole twice in overtime. Card nearly chipped in from the thick stuff for birdie, while Bacha peeked and shoved a ten-feet attempt at the win. On the second go-round, Card was long with his approach, into the native grasses once more. He was unable to escape, and a routine par from the fairway was enough to earn the former Auburn golfers a first KFT title.

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Tour Photo Galleries

Photos from the 2025 Wyndham Championship

Published

4 weeks ago

on

Jul 29, 2025

By

GolfWRX is live this week from the final event of the PGA Tour’s regular season, the Wyndham Championship.

Photos are flowing into the forums from Sedgefield Country Club, where we already have a GolfWRX spirit animal Adam Schenk WITB and plenty of putters for your viewing pleasure.

Check out links to all our photos below, which we’ll continue to update as more arrive.

General Albums

WITB Albums

Pullout Albums

See what GolfWRXers are saying and join the discussion in the forums.

 

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News

BK’s Breakdowns: Kurt Kitayama’s Winning WITB, 3M Open

Published

4 weeks ago

on

Jul 28, 2025

By

Kurt Kitayama just won his 2nd PGA Tour event at the 3M Open. Kurt is a Bridgestone staffer but with just the ball and bag. Here are the rest of the clubs he used to secure a win at the 2025 3M Open.

Driver: Titleist GT3 (11 degrees, D1 SureFit setting)
Shaft: Graphite Design Tour AD VF 7 TX

3-wood: Titleist GT1 3Tour (14.5 degrees, A3 SureFit setting)
Shaft: Graphite Design Tour AD DI 8 TX

7-wood: Titleist GT1 (21 degrees, A1 SureFit setting)
Shaft: Graphite Design Tour AD DI 9 TX

Irons: TaylorMade P7CB (4), TaylorMade P7MB (5-PW)
Shafts: True Temper Dynamic Gold Tour Issue X100

Wedges: Titleist Vokey Design SM10 (52-12F, 56-14F), Vokey Design WedgeWorks (60-K*)
Shafts: True Temper Dynamic Gold Tour Issue S400

Putter: Scotty Cameron Studio Style Newport 2 Tour Prototype
Grip: SuperStroke Zenergy 1.0PT

Grips: Golf Pride Tour Velvet

Ball: Bridgestone Tour B XS (with Mindset)

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